Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln

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Registered Capital
1000000 RMB
Plant Area
101~500 square meters
  • Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln
  • Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln
  • Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln
  • Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln
  • Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln
  • Roller Hearth Furnace Electric Roller Kiln Roller Hearth Kiln
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Overview

Basic Info.

Product Name
Terracotta Sintering Roller Kiln
Application
Sintering Tiles
Capacity
9000 Pieces Per Day
Fuel
LPG or Nature Gas
Length
38 Meters
Working Temperature
1050c
Atmosphere
Oxidizing
Production Cycle
300-420 Minutes
Number of Burners
36 Pieces
Kiln Body Height
2200mm
Kiln Body Width
2100mm
Trademark
Dming
Origin
China
HS Code
8417100000

Packaging & Delivery

Package Size
300.00cm * 200.00cm * 300.00cm
Package Gross Weight
20000.000kg

Product Description

Product Description

1300C Gas heating type Roller kiln tiles sintering kiln Ceramic tableware kiln

This kiln is mainly used for the sintering of terracotta tiles. It can be produced continuously. The daily production capacity is about 9,000 pieces. The rated temperature is 1050 degrees. The fuel is natural gas.
Item Name Parameter Remark
1 Product Terracotta Product Height≤450
2 Production Cycle 300-420 Minutes Adjustable
3 Rated Temperature ≤1050°C Long Term Working Temperature
4 Atmosphere Oxidizing Neutral Flame
5 Fuel LPG  
6 Calorific Value 11000Kcal/m3  
7 Temperature Uniformity ±5°C  
8 Total Length 38 Meters Feeding Table 1 meter/Discharge Table 1 meter
9 Inner Width 1100mm Backing Plate 500*300*15mm/ 3 Pieces Per Row
10 Unit Length 2000mm  
11 Kiln Unit Number 18 Paragraphs  
12 Kiln Body Width 2100mm Widest Size
13 Kiln Body Height  2200mm About 4000(Including The Fan)
14 Roller Spacing 80mm  
15 Roller Center Height 850mm  
16 Roller Specifications Ф65×2300mm  
17 Quantity of Ceramic Roller 475 Pieces Total Number of Whole Kilns
18 Number of Burners 36 Pieces  
19 Temperature Control 6 Sets  
20 Temperature Detection 13 Points The Whole Kiln Temperature Detection Point
21 Transmission Motor 10 Sets Inverter Control
22 Fire Damper 5 Sets  
23 Dehumidification Fan 1 Set 11KW
24 Combustion Fan 1 Set 7.5KW
25 Rapid Cooling Fan 1 Set 5.5KW
26 Exhaust Fan 1 Set 11KW
27 Tail Cooling Fan 2 Sets 0.75KW
28 Combustion System 1 Set Frequency Conversion Adjustment
29 Smoke Exhaust System 1 Set Frequency Conversion Adjustment
30 Quench Pressure System 1 Set Frequency Conversion Adjustment
31 Wind Pressure System 1 Set Low Pressure
32 Gas Pressure Alarm 2 Sets High Pressure Alarm, Low Pressure Alarm
33 Drive Motor Alarm 1 Set Motor Failure
34 Fan Alarm System 4 Sets Smoke Exhaust/Combustion Support/
Rapid Cooling/Heat Extraction
35 Gas Pressure System 1 Set main pipeline stabilizer
1.Introduction to Control System
1.1 Temperature Control
a. Each temperature control unit is equipped with a thermocouple, a temperature controller and an electric regulating valve. The temperature control system automatically adjusts the proportion according to the temperature of the kiln.
b. There are 36 burners in the whole kiln.
c. The temperature control unit in the high temperature area is controlled by 6 sections up and down, each section has 6 muskets, 3 on the left and right, staggered and evenly distributed, and the flame is even.
d. The burner is a special high-speed burner for oxidizing flame.
1.2 Pressure Control
a. There are filters, pressure regulator valves, safety solenoid valves, high and low pressure switch alarms and pressure gauges in the gas main process, and operators can make adjustments at any time as needed.
b. The combustion-supporting fan has a pressure sensor, which is adjusted by the frequency converter to automatically adjust the set air pressure.
c. A kiln pressure sensor is installed at the junction area of the smoke exhaust section and the medium temperature section, and the exhaust fan automatically adjusts the drawing force according to the size of the kiln pressure.
d. There are 5 fire baffles in the kiln, which divide the kiln into several districts, and the pressure in the kiln is adjusted and controlled.
1.3 Atmosphere Control
a. The burner is a special burner specially designed for the proportion of oxidizing flame according to natural gas. The burner burns completely and has good energy saving effect.
b. The gas volume of the burner is controlled by the actuator.
c. The pressure assembly adjustment system ensures stable wind pressure.
d. Baffles and fire-blocking walls are provided in different areas of the kiln to form a combustion chamber to ensure that the oxidizing atmosphere meets the product firing requirements.
2. 
Gas Safety Measures
 2.1 Fan Interlock
 There is an electrical interlocking system between the kiln head exhaust fan → combustion fan → gas assembly solenoid valve. That is, the exhaust fan → the combustion fan → the gas solenoid valve must be turned on in sequence. If they are not turned on in sequence, the gas solenoid valve cannot be started. After the exhaust fan is turned on, a negative pressure state is formed in the furnace, and the residual gas and other waste gas in the furnace will be emptied in time. After the combustion-supporting fan is turned on, each burner will have combustion-supporting air. After the two fans are all turned on, the gas solenoid valve can be turned on to ensure the safety of the kiln ignition. When the two fans are in normal operation, no matter which fan suddenly stops, the gas main solenoid valve will immediately close the valve to cut off the gas to ensure the safety of the kiln.
2.2 Pressure Sensor
A kiln sensor is installed on the combustion-supporting fan pipeline. After the combustion-supporting fan is started, the gas solenoid valve can be activated only after the pressure sensor detects that there is pressure. Conversely, if the pressure sensor cannot detect the wind pressure, the gas solenoid valve cannot be activated.
2.3 Main Solenoid Valve and Emptying Solenoid Valve
At the end of the main gas pipe of the kiln, an automatic emptying device is installed. When the main gas solenoid valve is opened, the emptying solenoid valve will be closed immediately and no longer emptying. When the main gas solenoid valve is closed, the emptying solenoid valve immediately opens the switch to empty the room. After emptying, the main gas pipeline of the kiln will lose pressure, and no more gas will be sprayed into the furnace through the burner to ensure the safety of the kiln.

 
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