Gas Operated Dlt Ceramic Roller Kiln Machine for Kilns

• Customization: Available
• After-sales Service: Online After-Sales Service
• Warranty: Online After-Sales Service
• Product Name: Terracotta Sintering Roller Kiln
• Application: Sintering Tiles
• Capacity: 9000 Pieces Per Day
• Fuel: LPG or Nature Gas
• Length: 38 Meters
• Working Temperature: 1050c
• Atmosphere: Oxidizing
• Production Cycle: 300-420 Minutes
• Number of Burners: 36 Pieces
• Kiln Body Height: 2200mm
• Kiln Body Width: 2100mm
• Trademark: Dming
• Origin: China
• HS Code: 8417100000
• Package Size: 300.00cm * 200.00cm * 300.00cm
• Package Gross Weight: 20000.000kg

Product Description

Product Description

gas operated dlt ceramic roller kiln machine for kilns

This kiln is mainly used for the sintering of terracotta tiles. It can be produced continuously. The daily production capacity is about 9,000 pieces. The rated temperature is 1050 degrees. The fuel is natural gas.

Item	Name	Parameter	Remark
1	Product	Terracotta	Product Height≤450
2	Production Cycle	300-420 Minutes	Adjustable
3	Rated Temperature	≤1050°C	Long Term Working Temperature
4	Atmosphere	Oxidizing	Neutral Flame
5	Fuel	LPG
6	Calorific Value	11000Kcal/m3
7	Temperature Uniformity	±5°C
8	Total Length	38 Meters	Feeding Table 1 meter/Discharge Table 1 meter
9	Inner Width	1100mm	Backing Plate 500*300*15mm/ 3 Pieces Per Row
10	Unit Length	2000mm
11	Kiln Unit Number	18 Paragraphs
12	Kiln Body Width	2100mm	Widest Size
13	Kiln Body Height	2200mm	About 4000(Including The Fan)
14	Roller Spacing	80mm
15	Roller Center Height	850mm
16	Roller Specifications	Ф65×2300mm
17	Quantity of Ceramic Roller	475 Pieces	Total Number of Whole Kilns
18	Number of Burners	36 Pieces
19	Temperature Control	6 Sets
20	Temperature Detection	13 Points	The Whole Kiln Temperature Detection Point
21	Transmission Motor	10 Sets	Inverter Control
22	Fire Damper	5 Sets
23	Dehumidification Fan	1 Set	11KW
24	Combustion Fan	1 Set	7.5KW
25	Rapid Cooling Fan	1 Set	5.5KW
26	Exhaust Fan	1 Set	11KW
27	Tail Cooling Fan	2 Sets	0.75KW
28	Combustion System	1 Set	Frequency Conversion Adjustment
29	Smoke Exhaust System	1 Set	Frequency Conversion Adjustment
30	Quench Pressure System	1 Set	Frequency Conversion Adjustment
31	Wind Pressure System	1 Set	Low Pressure
32	Gas Pressure Alarm	2 Sets	High Pressure Alarm, Low Pressure Alarm
33	Drive Motor Alarm	1 Set	Motor Failure
34	Fan Alarm System	4 Sets	Smoke Exhaust/Combustion Support/ Rapid Cooling/Heat Extraction
35	Gas Pressure System	1 Set	main pipeline stabilizer

1.Introduction to Control System

1.1 Temperature Control
a. Each temperature control unit is equipped with a thermocouple, a temperature controller and an electric regulating valve. The temperature control system automatically adjusts the proportion according to the temperature of the kiln.
b. There are 36 burners in the whole kiln.
c. The temperature control unit in the high temperature area is controlled by 6 sections up and down, each section has 6 muskets, 3 on the left and right, staggered and evenly distributed, and the flame is even.
d. The burner is a special high-speed burner for oxidizing flame.
1.2 Pressure Control
a. There are filters, pressure regulator valves, safety solenoid valves, high and low pressure switch alarms and pressure gauges in the gas main process, and operators can make adjustments at any time as needed.
b. The combustion-supporting fan has a pressure sensor, which is adjusted by the frequency converter to automatically adjust the set air pressure.
c. A kiln pressure sensor is installed at the junction area of the smoke exhaust section and the medium temperature section, and the exhaust fan automatically adjusts the drawing force according to the size of the kiln pressure.
d. There are 5 fire baffles in the kiln, which divide the kiln into several districts, and the pressure in the kiln is adjusted and controlled.
1.3 Atmosphere Control
a. The burner is a special burner specially designed for the proportion of oxidizing flame according to natural gas. The burner burns completely and has good energy saving effect.
b. The gas volume of the burner is controlled by the actuator.
c. The pressure assembly adjustment system ensures stable wind pressure.
d. Baffles and fire-blocking walls are provided in different areas of the kiln to form a combustion chamber to ensure that the oxidizing atmosphere meets the product firing requirements.
2. Gas Safety Measures
 2.1 Fan Interlock
 There is an electrical interlocking system between the kiln head exhaust fan → combustion fan → gas assembly solenoid valve. That is, the exhaust fan → the combustion fan → the gas solenoid valve must be turned on in sequence. If they are not turned on in sequence, the gas solenoid valve cannot be started. After the exhaust fan is turned on, a negative pressure state is formed in the furnace, and the residual gas and other waste gas in the furnace will be emptied in time. After the combustion-supporting fan is turned on, each burner will have combustion-supporting air. After the two fans are all turned on, the gas solenoid valve can be turned on to ensure the safety of the kiln ignition. When the two fans are in normal operation, no matter which fan suddenly stops, the gas main solenoid valve will immediately close the valve to cut off the gas to ensure the safety of the kiln.
2.2 Pressure Sensor
A kiln sensor is installed on the combustion-supporting fan pipeline. After the combustion-supporting fan is started, the gas solenoid valve can be activated only after the pressure sensor detects that there is pressure. Conversely, if the pressure sensor cannot detect the wind pressure, the gas solenoid valve cannot be activated.
2.3 Main Solenoid Valve and Emptying Solenoid Valve
At the end of the main gas pipe of the kiln, an automatic emptying device is installed. When the main gas solenoid valve is opened, the emptying solenoid valve will be closed immediately and no longer emptying. When the main gas solenoid valve is closed, the emptying solenoid valve immediately opens the switch to empty the room. After emptying, the main gas pipeline of the kiln will lose pressure, and no more gas will be sprayed into the furnace through the burner to ensure the safety of the kiln.
 

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